sag mill vs conventional mill

Paper # 25

The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334 mm [17.5 feet]. The mill is driven by two 8,500 horsepower ABB motors. Figure 2 - The 34'' x 20'' SAG mill

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(PDF) SAG mill circuit optimisation at Ernest Henry Mining

Comparison between maximum mill throughput and SAG mill feed size observed from blast #2014 - 003 (270 - standard and 311 standard) and simulated for different blast designs (270 - 2, 270 - 3, 311 ...

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Shell vs Trunnion-Mounted Mills

 · The Ernest Henry SAG mill has this design and although it has suffered contamination of the bearing oil by mill slurry, it has operated continuously since 1997 without a structural failure. The sealing of this region has been improved by a number of pressure grooves and barriers being added to the joint in newer mills. Initial feedback from ...

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How HPGRs compare to conventional milling

SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. [6] [7] The largest SAG mill is 42′ (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. [8] A SAG mill with a 44 ...

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What''s the difference of Ball mill, SAG mill, AG mill?

 · Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

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Energy and Cost Comparisons of HPGR-based Circuits | E & MJ

The results showed that the HPGR-ball mill circuit achieved a 21% reduction in energy consumption over the existing SAG-ball mill circuit at the same P80 grind size of 160 mircons (μm). At a grind of 80% passing 75 μm, the HPGR-stirred mill circuit showed a 34% reduction in …

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Increasing availability through advanced Gearless Drive ...

Mill speed can be adapted to upstream and downstream processes – avoids overgrinding, and optimizes load distribution between SAG and ball mill (Mular, Halbe & Barratt, 2002). Power consumption is influenced by load respectively torque and mill speed. This means that further energy can be saved if a mill speed below the rate speed is re-

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Blasting for Mine to Mill Optimisation

to suit the overall "Mine to Mill" production chain. This paper describes the objectives of "Mine to Mill" blasting to optimise the system of rock breakage involved in the blasting, crushing and SAG milling of hard, brittle ores. The design of such blasts falls outside the conventional

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How HPGR compares to conventional milling

 · HPGR wear vs conventional mills. Ball, SAG and rod mills all require their grinding media to be regularly replaced, unlike a HPGR. High Pressure Grinding Rolls have lower maintenance overheads than ball and rod mills, primarily because the grinding media in conventional mills needs to be replaced on a more regular basis.

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AMIT 135: Lesson 6 Grinding Circuit – Mining Mill Operator ...

AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill circuit.

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conventional milling vs. planer mill

 · conventional milling vs. planer mill When I read Moore''s Foundations of Mechanical Accuracy, they talked about how castings that were machined with a planer mill showed less movement than castings that were machined with a rotating cutter.

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Predicting the overall specific energy requirement of ...

 · In AG/SAG-based circuits the need for W s appears to be unnecessary as Fig. 2 illustrates. Primary crusher feeds often have the shape shown in Fig. 2 and this has a very similar gradient to typical ball mill cyclone overflows. A similar situation appears to apply with HPGR product size distributions, as illustrated in Fig. 3 terestingly the author''s data show that for HPGRs, closed …

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Modelling SAG milling power and specific energy ...

distribution affects the SAG mill load and the load affects directly the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not con-sider the projected feed size distribution it is likely that this mill

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Humboldt vs. Conventional | Page 2 | Arboristsite

 · the conventional is not the same as the open face. ... Yes, recutting the butt of the tree takes some extra cutting, if the mill requires it, but it can be worth it. tramp bushler. Apr 16, 2010. tramp bushler Addicted to ArboristSite ... On snags that tend to spklit vertically the Sag face is by far the safest ..... 2dogs. Apr 16, 2010. 2dogs ...

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What is up-milling?

The milling direction and feeding direction are in the opposite is called up-milling. The chip is generated from bottom to top (from thin to thick). This method is also called conventional milling. The features of up-milling: 1. The chips are thin...

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Achievement of High Energy Efficiency in Grinding Mills at ...

SAG Mill Ball Charge The SAG mill was simulated to require a 10-12% ball charge with a top size of 125mm. During the commissioning phase no balls were required to be added to the SAG mill to achieve the target throughput of 575tph. This allows for great flexibility in …

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Autogenous and Semi-Autogenous Mills | FL

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

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Application of Operating Work Indices in Autogenous ...

a large effect on profitability. Mill operators have long used operating work indices to evaluate grinding circuit efficiency, with great utility. Operating work indices can be used to evaluate individual units in a conventional circuit or the overall performance of an autogenous-semiautogenous (AG-SAG)/ball mill circuit, but they are of

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Sag Mill Vs Ball Mill

sag mill vs ball mill h2oscience. sag mill vs ball mill ball mill vs sag mill Grinding Mill China Mill Circuit Pump Manual Weir Minerals, uses a combination of both autogenous grinding and ball mill grinding—these mills A typical SAG mill with a smaller conventional ball mill shown in . AMIT 135: Lesson 6 Grinding Circuit Mining

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or ''Mine-to-Mill 2.0''

historically, Mine-to-Mill has – focussed on blasting alone – generation of more fines • pass through SAG mill onto ball mill circuits • higher throughput (e.g. 10% to 30%) • coarser grind size (possibly) fine <25mm medium 25 - 75mm coarse >75mm

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Evolution of SAG Mill Process Control at the Xstrata ...

445 PAPER 28 Evolution of SAG Mill Process Control at the Xstrata Nickel Raglan Operation Erik Bartsch1, Chief Engineer Guy Comeau2, Senior Metallurgist Colin Hardie3, Former Chief Metallurgist 1 Process Control Group, Xstrata Process Support 6 Edison Rd, Falconbridge, Ontario

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What is the difference between a SAG mill and ball mill?

SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. [6] [7] The largest SAG mill is 42′ (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. [8] A SAG mill with a 44 ...

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SAG mills

The range of mill sizes and versatile applications allow SAG milling to be accomplished with fewer lines than conventional set-ups. This, in turn, contributes to lower capital and maintenance costs for a SAG mill circuit. Versatile applications . SAG milling extends itself to many applications due to the range of mill sizes available.

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Ball mill

A ball mill, a type of grinder, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints.Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls, flint pebbles, and stainless steel balls.

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(PDF) Exploring the effect of blast design on SAG mill ...

Exploring the Effect of Blast Design on SAG Mill Throughput at KCGM S S Kanchibotla 1, S Morrell 1, W Valery 1, P O''Loughlin 2 ABSTRACT Traditionally blasts in mining operations are designed to prepare the in-situ rock mass for excavation and subsequent transport without giving much consideration to the downstream comminution processes.

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Autogenous mills, semi-autogenous mills and ball mills for ...

supported grinding mills up to the largest sizes. SAG/ball mill circuit incorporating pebble crushers and a POLYCOM® high-pressure grinding roll. SAG and ball mill for gold ore grinding. One of three SAG mills with 9.75 m diameter and 2 x 4000 kW drive power. These mills operate in conjunction with ball mills for iron ore grinding in Iran.

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Autogenous mill and semi-autogenous mill

While AG mills operate without a ball charge, SAG mills use a grinding media charge of normally 3 % - 12 % for comminuting the feed material. The maximum feed size is between 200 mm and 500 mm. The AG/SAG mill is normally installed upstream of a tube mill operating in closed circuit with hydrocyclones.

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IsaMill Technology Used in Effecient Grinding Circuits

After the initial comminution stages of crushing and/or SAG/AG milling, the following grinding stages is usually carried out using steel charged ball or tower mills. The impact of grinding using steel media can offset any benefits gained by improved liberation, particularly as the target size decreases below 25 µm.

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